1. Main parameters of electrogalvanizing production line.
| No |
Item |
Specification |
| 1 |
material |
steel wire |
| 2 |
wire diameter range |
φ0.45~φ3.5 mm |
| 3 |
coating type |
zinc |
| 4 |
coating weight |
5~60g/m2 |
| 5 |
wire lines |
36,48 or 56 lines |
| 6 |
speed(DV) |
DV=75 or 95m*mm/min(max speed 70 or 90m/min) |
| 7 |
fuel type |
NG or LPG |
2. Technological process of production.
Pay off→Degreasing→Heat treatment→Patenting→Water cooling→Pickling→Water rinsing→Zinc plating→Water rinsing→Hot water rinsing→Drying→Take up
3. Main process introduction.
Degreasing: remove the uneven soap powder and borax, and paint a layer of soap powder and borax on the surface of bright steel wire, so that the surface coating of steel wire is more uniform.
Heat treatment: make the deformation hardening steel wire to restore the ductility, and obtain the ideal microstructure to meet the cost of steel wire in tensile strength, shape, elongation and other requirements.
Patenting: the heat-treated steel wire is cooled down from high temperature, and the water vapor quenching process is used to obtain strong strength and shaped sostenitic structure.
Pickling: remove all oxides and residues on the surface of the steel wire, and the clean surface is conducive to uniform coverage of the rear coating.
Zinc plating: deposition of metal zinc on the surface of steel wire.
4.Product application
1, Construction field
Galvanized steel wire is widely used in the construction field, mainly for the reinforcement of guardrails, grid structures, and reinforced concrete components in buildings. The galvanized steel wire material is sturdy and durable, and after galvanizing treatment, it is not easy to rust and corrode, which can extend the service life of buildings.
2, Agricultural sector
Galvanized steel wire in the agricultural field is mainly used for support and fixation in horticulture, orchards, grape racks, and other places, and can also be used for making facilities such as livestock pens and poultry houses. Due to its high material strength and good corrosion resistance, it can adapt to various complex environments and blend harmoniously with the surrounding environment.
3, Transportation sector
In the field of transportation, galvanized steel wire is commonly used in facilities such as highway guardrails, bridge protective railings, and vehicle barriers. Galvanized steel wire is mainly due to its high strength, good corrosion resistance, adaptability to complex environments, and ability to effectively improve the service life of facilities.
4, Landscape aquaculture field
In the field of landscaping and aquaculture, galvanized steel wire is often used to make animal and plant protection fences, garden guardrails, rattan racks, bird cages, aquaculture cages, deep aquatic troughs, net cages, etc. Due to its excellent anti-corrosion performance and resistance to external forces, galvanized steel wire is very suitable for use in outdoor environments.
In short, galvanized steel wire is a type of steel wire product that has undergone galvanizing treatment, with characteristics such as good anti-corrosion performance, high strength, and strong durability. It has been widely used in various fields such as construction, agriculture, transportation, landscaping, and aquaculture.
5. Our Services
In order to guarantee the customers are able fully to operate the machine, if the customer need, we can help customer training, includes:
(1) Correct operating mode
(2) Correct maintenance way
(3) Correct technological process control
(4) Remove simple problem
All the electroplating machine of our company have already been widely used in electroplating area.
Any doubt please contact us.
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