Copper Electroplating Machine CCS Wire Production Line

• After-sales Service: Warranty Period of 1 Year
• Voltage: 380V
• Automatic Grade: Automatic
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: DDT
• Warranty: 1 Year
• Certification: ISO
• Transport Package: Pallets
• Specification: 1 or multi lines
• Trademark: SUNTECH
• Origin: China
• HS Code: 8543300090
• Production Capacity: 30 Sets/3months

Product Description

1. Main technological parameters of copper-coated steel electroplating machine.

No	Item	Specification
1	material	steel wire
2	wire diameter range	φ0.6~φ4.0mm
3	coating type	copper
4	coating weight	10~400g/kg
5	conductivity	8~40%
6	wire lines	1,24,48 or 56 lines
7	speed	5~300m/min

2. Technological process of production.

CCS(copper clad steel wire)

pay off→cathode discharge oil→water rinsing→anode discharge oil→water rinsing → pickling→ water rinsing → pre-plating copper → water rinsing → acid copper plating → water rinsing → hot water rinsing → drying→take up

 

3. Main process introduction.

Degreasing: remove the oil on the surface of product to ensure the binding force of the coating .

Pickling: remove the oxide from the surface of the product.

Water rinsing: clean the product thoroughly after the tank to avoid mutual contamination of the tank.

Chemical zinc plating 1:pre-treatment before electroplating , forming a dense zinc alloy layer.

Dezinc: remove zinc layer and impurities from substrate surface.

Chemical zinc plating 2 : forming a dense zinc alloy layer and improve the binding force of subsequent electroplating.

Pre-copper plating : as a pre-coating, to ensure the subsequent coating and base binding force.

Acid copper plating : thickened copper coating to increase conductivity.

4.Solution preparation

 

Pre-plating copper	Cu^2+	10-17g/L
	K2CO3	20-30g/L
	PH	9.0-10.5
	Temperature	50~60ºC
Acid copper plating	CuSO4·5H2O	250-300g/L
	H2SO4	60-100 g/L
	Cl^-	100-150mg/L
	Leveling agent	3-15ml/L
	Temperature	40~50ºC

 

 

5.Solution analysis method

Pre-plating solution: Copper ion concentration

1. Pipette 5 ml of electroplating solution into a 250 ml conical flask,
2. Add approximately 25 ml of deionized water and 2-3g of ammonium persulfate, shake the conical flask to completely dissolve it,
3. Heat to boiling, place, cool to room temperature, add 3-5 ml of concentrated ammonia water, and turn the color into a deep blue.

4. Add 50 ml of deionized water and 4-6 drops of indicator
5. Titrate with 0.1mol/L EDTA until the color turns grayish green.
 Calculation: Cu (g/L)=12.71 * C * V
C - Concentration of EDTA standard solution (mol/L)
V - Volume of EDTA standard solution consumed (mL)

 

Acid copper plating solution: Copper ion concentration

1. Pipette 2 milliliters of plating solution and add 100 milliliters of pure water
2. Heat to 40-50 ºC and add 10 milliliters of 1:1 ammonia water
3. Add 5 drops of PAN indicator
4. Titrate with 0.05mol/L EDTA solution, turning from dark blue to green as the endpoint.
Calculation: CuSO₄ · 5H₂O (g/L)=C * V * 249.7/n
C - Concentration of standard EDTA solution
V - Volume of solution consumed for titration of EDTA (ml)
249.7- Molecular weight of copper sulfate
n - Number of milliliters taken from the plating solution

 

6.Product application

CCS(copper clad steel wire)

1. The central conductor of a communication cable
2. Shielded braided wire for communication cables
3. Pin lines for electronic components
4. Twisted ground wires and electrified railway lines
5. Thread for other decorative or corrosion protection purposes.

7. Our Services
In order to guarantee the customers are able fully to operate the machine, if the customer need, we can help customer training, includes:
(1) Correct operating mode
(2) Correct maintenance way
(3) Correct technological process control
(4) Remove simple problem
All the electroplating machine of our company have already been widely used in electroplating area.

 

8.Packaging & Shipping

We can pack it by pallet, or according to the customers' specific requirements.

 

Port: Shanghai/Ningbo