Customization: | Available |
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After-sales Service: | Warranty Period of 1 Year |
Warranty: | Warranty Period of 1 Year |
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1. Main parameters of steel wire online heat treatment equipment
No | Item | Specification |
1 | Material | Steel wire |
2 | Wire diameter range | φ0.35~φ4.5 mm |
3 | Wire lines | 24 or 48 lines |
4 | Speed(DV) | DV=75 or 95m*mm/min(max speed 70 or 90m/min) |
5 | Fuel type | NG/LPG |
2.Technological process of production
Pay off→Degreasing→Furnace→Water quench→Water cooling→Pickling→Water rinsing→Boraxing→Drying→Take up
3. Main process introduction
Degreasing: remove the uneven soap powder and borax, and paint a layer of soap powder and borax on the surface of bright steel wire, so that the surface coating of steel wire is more uniform.
Furnace and quench: make the deformation hardening steel wire to restore the ductility, and obtain the ideal microstructure to meet the cost of steel wire in tensile strength, shape, elongation and other requirements.
Pickling: remove all oxides and residues on the surface of the steel wire.
Boraxing: as the carrier of lubricating powder, convenient for subsequent drawing.
4. Furance control plan
Furnace | Item | Requirement |
Wire position | No crossing or overlap | |
Branching comb | No deformation or damage | |
Temperature | Last zone: ± 3 ºC other zones: ± 10 ºC |
|
Furnace pressure | ≥ 400mm water column | |
Last zone pressure | ≤ 150mm water column, allowed for fluctuations | |
Furnace bottom condition | No ash accumulation | |
Combustion nozzle condition | Open combustion nozzle combustion |
5. Packaging & Shipping
We can pack it by pallet, or according to the customers' specific requirements.
Port: Shanghai/Ningbo
6. Our Services
In order to guarantee the customers are able fully to operate the machine, if the customer need, we can help customer training, includes:
(1) Correct operating mode
(2) Correct maintenance way
(3) Correct technological process control
(4) Remove simple problem
All the machine of our company have already been widely used in steel wire area.